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Iron Mold Sand Casting

BNC’s iron mold sand casting process integrates the precision of iron molds with the flexibility of sand, offering exceptional dimensional accuracy and durability. This hybrid casting technique is ideal for producing high-strength, wear-resistant components with intricate geometries.
  • Range of part sizes and complex geometries available, weight: 5-120kg
  • Tolerances as precise as customized
  • LRS, IATF, ISO certified quality management system
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What is Iron Mold Sand Casting?

iron mold sand casting factory

Iron mold sand casting is a process where molten metal is poured into a sand mold supported by an iron mold. This method combines the benefits of iron mold rigidity and sand mold adaptability, ensuring precision and consistency in casting complex and high-performance parts.

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Why Choose BNC’s Iron Mold Sand Casting?

BNC parts

High-strength, custom castings for automotive, industrial, construction, and fluid handling applications. From prototypes to mass production, we bring your designs to life with consistency and precision.

process picture

Strict adherence to professional standards, from material selection to the casting process and final inspection.

BNC teamwork

Regular communication and support throughout your project to ensure smooth production and delivery.

Austempered Ductile Iron cost

Cost-effective yet robust casting solutions for parts that withstand high stress and wear.

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Our Iron Mold Sand Casting Capabilities

  • Material Options:Gray iron, ductile iron, and specialty alloys.
  • Size Range: Suitable for casting weights from 5 kg to 120 kg.
  • 16 Modified Shell Mold (MSM) lines in two foundries. 1 automatic line can produce two part numbers at the same time.
FeaturesInfo
Weight Capacity5 to 120 kg
ToleranceCustomized
Annual ProductionOver 100,000 tons
Surface FinishSmooth finish, customizable
Quality CertificationISO 9001:2015,
IATF 16949:2016,
Lloyd’s Register of Shipping (LRS)

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Components for Iron Mold Sand Casting

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How to Order Parts?

Get a free quote from a real engineer. Once we receive your design, our engineer will review it and send you a quote.

1. Request for Quotation

Upload your drawing or email to our engineer directly.

2. Conduct Feasibility analysis

Our engineers will review your requirements and conduct a feasibility analysis.

3. Review and Confirm the Quote

Send you a quotation and wait for your confirmation.

4. Kick off the Project

Mold Order: will begin after confirmation
Sample Order: produced for production approval

5. Start Production

Your production order will be issued once sample approval. Besides, you will get timeline of the production to track.

6. Delivery Your Part

After all parts pass QC inspection, they will be well packed from transportation accidents. Then, your parts are delivered to your specified warehouse.

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Iron Mold Sand Casting Applications

Automotive​

Iron Mold Sand Casting is crucial for producing automotive components like engine blocks, cylinder heads, and brake parts. Its high strength and durability ensure reliable performance under extreme conditions, supporting the safety and longevity of critical vehicle systems.
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Industrial Machinery

Iron Mold Sand Casting are essential for industrial machinery parts such as gear housings, pulleys, and bearing supports. Their durability and wear resistance are ideal for continuous operation in heavy-duty environments, ensuring long-term reliability.
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Shipbuilding industry

Used in maritime operations, shipbuilding materials and techniques provide the durability and precision required for constructing vessels like cargo ships, tankers, and naval fleets. Their advanced design and structural integrity make them ideal for withstanding harsh sea conditions and supporting global trade and defense operations.
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Agriculture and Forestry Machinery

In agriculture and forestry, iron mold sand casting are commonly used for tractor housings, axle supports, and implement frames. They withstand heavy loads and rough usage, making them ideal for demanding field operations.
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Power Generation ​

Iron mold sand casting are used in power generation for components such as turbine housings, generator frames, and pulverizer parts. Their heat resistance and structural integrity support continuous, reliable operation in energy production.
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Oil and Gas Industry

For the oil and gas sector, iron mold sand casting are vital in valve bodies, pump housings, and pipeline fittings. Their high resistance to pressure and corrosion makes them suitable for harsh environments in oil and gas processing.
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Municipal and Waste Management

In municipal and waste management, iron mold sand casting is used for items like manhole covers, pump station parts, and shredding equipment. Its strength and corrosion resistance are essential for durability in waste handling and infrastructure applications.
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See why customers dig us

BNC’s ductile iron castings exceeded our expectations with their precise dimensions and superior strength. Their team provided excellent support throughout the project.
-Andrew Cole, Procurement Manager
The aluminum alloy components from BNC were a perfect fit for our project. The finish was flawless, and the delivery was on time.
-Laura Simmons, Engineering Lead
We’ve relied on BNC for forged steel parts, and they’ve consistently delivered high-quality products that perform exceptionally under stress.
-Michael Turner, Production Manager
The hydraulic components supplied by BNC are top-notch. They’ve significantly improved the efficiency of our systems.
-Sarah Lee, Operations Supervisor
BNC’s ability to meet stringent aerospace standards with their forged steel components is truly impressive. Their team is highly professional.
-Sophia Brown, Aerospace Engineer
BNC’s forged steel shafts are the backbone of our machinery. Their durability and precision are exceptional.
-James Ward, Head of Engineering
The aluminum alloy components from BNC were a perfect fit for our project. The finish was flawless, and the delivery was on time.
-Laura Simmons, Engineering Lead
We’ve relied on BNC for forged steel parts, and they’ve consistently delivered high-quality products that perform exceptionally under stress.
-Michael Turner, Production Manager
The hydraulic components supplied by BNC are top-notch. They’ve significantly improved the efficiency of our systems.
-Sarah Lee, Operations Supervisor
BNC’s ability to meet stringent aerospace standards with their forged steel components is truly impressive. Their team is highly professional.
-Sophia Brown, Aerospace Engineer
BNC’s forged steel shafts are the backbone of our machinery. Their durability and precision are exceptional.
-James Ward, Head of Engineering
BNC’s ductile iron castings exceeded our expectations with their precise dimensions and superior strength. Their team provided excellent support throughout the project.
-Andrew Cole, Procurement Manager
We’ve relied on BNC for forged steel parts, and they’ve consistently delivered high-quality products that perform exceptionally under stress.
-Michael Turner, Production Manager
The hydraulic components supplied by BNC are top-notch. They’ve significantly improved the efficiency of our systems.
-Sarah Lee, Operations Supervisor
BNC’s ability to meet stringent aerospace standards with their forged steel components is truly impressive. Their team is highly professional.
-Sophia Brown, Aerospace Engineer
BNC’s forged steel shafts are the backbone of our machinery. Their durability and precision are exceptional.
-James Ward, Head of Engineering
BNC’s ductile iron castings exceeded our expectations with their precise dimensions and superior strength. Their team provided excellent support throughout the project.
-Andrew Cole, Procurement Manager
The aluminum alloy components from BNC were a perfect fit for our project. The finish was flawless, and the delivery was on time.
-Laura Simmons, Engineering Lead

Iron Mold Sand Casting FAQ

What is resin sand casting?
Iron mold sand casting is a hybrid casting method that combines the precision of iron molds with the flexibility of sand molds. This process provides high dimensional accuracy, excellent surface quality, and superior durability, making it ideal for producing wear-resistant and high-strength components.
  • High Precision: Stable iron molds ensure tighter tolerances.
  • Superior Surface Finish: Achieves smooth castings with reduced defects.
  • Durable and Reliable: Suitable for heavy-duty and high-stress applications.
  • Cost-Effective: Combines the advantages of reusable iron molds and customizable sand molds.
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Chongqing Bernice Technology Co.,Ltd

BNC, engineering & manufacturing services for iron & aluminum castings and forgings to automotive OEM

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